1. Ibisobanuro n'amahame y'ingenzi ya tekiniki y'amashyirahamwe y'abakora rotary yihuta cyane

Ihuriro ry’amashanyarazi rikora ku muvuduko mwinshi ni ihuriro ry’amashanyarazi rikora ku buryo bworoshye kandi bunoze, aho inshingano yaryo nyamukuru ari ugutuma habaho kohereza amakuru ahoraho (amazi, gazi, umwuka, nibindi) hagati y’ibikoresho bizenguruka (rotor) n’imiyoboro idahinduka (stator). Inyungu yaryo y’ingenzi mu bya tekiniki iri mu kudahungabana no kwizera kohereza amakuru bihuye n’imikorere y’umuvuduko mwinshi. Ugereranyije n’ihuriro risanzwe rikora ku muvuduko mwinshi, ihuriro ry’amashanyarazi rikora ku muvuduko mwinshi ryakorewe ku buryo bworoshye bwo gukora ku muvuduko mwinshi, akenshi rihuza n’umuvuduko wa 3000-15000r/min, kandi rishobora kugera ku muvuduko ukabije wa 20000r/min binyuze mu miterere yihariye y’imiterere (nk’uburyo bwo kunoza imiterere y’amashanyarazi no gukoresha ibikoresho byoroheje).

Ihame ry'ingenzi ry'imikorere yaryo rishingiye ku mikoranire ihuriweho hagati y'uburyo bwo gutwara ibintu bugezweho n'imiterere yo kuziba ivanze: uburyo bwo kuziba imvange (akenshi ni ibyuma biziba imvange byihuse cyangwa ibyuma biziba imvange bya ceramic) bifasha uburyo bwo kuziba imvange y'umugozi uzenguruka, bigenzura ko imikorere y'umuvuduko mwinshi igenda neza, kandi bikagenzura inzira y'imirasire ≤ 0.02mm; imiterere yo kuziba imvange (cyane cyane icyuma gifunga graphite-silicon carbide mechanical, hamwe n'ibyuma biziba imvange bya polytetrafluoroethylene) bikora uburyo bwo kuziba imvange buhamye hagati y'ubuso buzenguruka n'ubuso buhagaze binyuze mu gufunga by'agateganyo, bikabuza neza imyanda isohoka, mu gihe bigabanya gutakaza ubwumvikane bw'ubuso bufunga kandi bikagenzura ko imikorere ihoraho ku muvuduko mwinshi.

2. Amashami y'ingenzi yo gusaba serivisi n'ibisabwa mu bya tekiniki byaAmashyirahamwe y'Abazunguza b'Umuvuduko Ukabije

Utwuma duto two gusiganwa twihuta cyane dukoreshwa cyane mu bikoresho byo mu rwego rwo hejuru, dufite ibisabwa bikomeye ku muvuduko, imikorere yo gufunga no kugira ubuziranenge buri hagati. Uburyo butandukanye bwo gukoresha bujyanye n'ikoranabuhanga risobanutse neza.

2.1 Ahantu ho Gutunganya Ibikoresho by'Imashini

Ikoreshwa cyane cyane kuri sisitemu y'ubukonje bw'ibigo bikoresha ikoranabuhanga ryihuse cyane hamwe na CNC lathes. Inshingano yayo y'ingenzi ni ugutanga amazi akonjesha (nk'amavuta yo gukata) cyangwa umwuka ufunze kuri spindle n'ibikoresho bizenguruka vuba cyane, bigatuma ibikoresho bikonjesha, gukuraho chips no gushyiramo amavuta. Iyi mimerere isaba ko uruziga ruzunguruka rushobora guhinduka ku muvuduko wa 8000-12000r/min, hamwe n'amazi asohoka ≤ 0.1cc/h, kandi igomba kugira ubushobozi bwo kurwanya ingese no kurwanya guhindagura kugira ngo harebwe ko inzira y'ubukonje bw'ubukonje idahindura uburyo bwo gukora.

2.2 Imashini zipakira

Ikoreshwa mu miyoboro y'amazi yihuta cyane n'imashini zifunga zizunguruka, zikoreshwa mu kohereza ibikoresho by'amazi mu buryo buhuye (nk'ibinyobwa, isosi) cyangwa ibikoresho bifunga bikoresha umwuka, bigamije gukomeza no guhagarara neza kw'uburyo bwo gupakira. Ihuriro rizunguruka risabwa kugira umuvuduko wa 3000-6000r/min, imiterere yo gufunga idafite inguni kugira ngo hirindwe umwanda ukabije, kandi icyarimwe ihuze n'ibikoresho byo gufunga ibiryo (nk'urusenda rw'amazi ruri mu rwego rw'ibiribwa), ikubahiriza amahame y'isuku y'imashini zifunga ibiryo.

2.3 Ikibuga cy'ibikoresho by'amashanyarazi by'umuyaga

     Ikoreshwa muri sisitemu yo kugenzura umuvuduko w'ibikoresho bitanga ingufu z'umuyaga, ishinzwe kohereza amavuta cyangwa amavuta ya hydraulic, kugenzura inguni y'icyuma, no kugenzura imikorere ihamye y'icyuma munsi y'umuvuduko utandukanye w'umuyaga. Ibi bisaba ko icyuma gihindura ikirere kigera ku muvuduko wa 5000-8000r/min, gifite ubushyuhe bwinshi n'ubukonje (-40℃ ~ + 80℃) kandi kirwanya umucanga, imiterere yo gufunga igomba kwihanganira umuvuduko mwinshi (≤10MPa), kandi kikagira ubushobozi bwo gufunga igihe kirekire kugira ngo kigabanye inshuro zo gukora no kubungabunga.

2.4 Urwego rukora ibikoresho bya semiconductor

Ikoreshwa mu gukata wafer, gushyiramo filime nto n'ibindi bikoresho. Inshingano yayo y'ingenzi ni ugutanga ibikoresho bisukuye cyane (nk'amazi meza cyane, imyuka yihariye). Ihuriro ry'amazi rigomba kugira umuvuduko wa 6000-15000r/min, ubuso bufunga bufata igishushanyo kidafite uduce, urwego rw'isuku ruri hagati rugera ku cyiciro cya 10 kugira ngo hirindwe ko imyanda yanduza wafer, kandi ifite ubushobozi bwo kurwanya ingese kugira ngo ihuze n'ibisabwa n'imyuka yihariye (nk'ifurude ya hydrogen, ammonia).

3. Ingamba zo kongera igihe cyo gutanga serivisi no kubungabunga serivisi zitangwaAmashyirahamwe y'Abazunguza b'Umuvuduko Ukabije

Igihe cy'akazi k'ama-rotary unions yihuta cyane cyane gishingiye ku kwangirika k'ubuso bwo gufunga, gutakaza ifaranga n'uburyo rishyirwamo neza. Hamwe n'imiterere yaryo, ni ngombwa gukurikiza neza amahame atatu y'ingenzi yo kubungabunga ari yo "isuku, amavuta no guhuza". Ibisobanuro byihariye ni ibi bikurikira:

3.1 Kugenzura isuku iciriritse n'ibidukikije

Isuku iringaniye ni ingenzi mu gutuma ubuso bufunga bumara igihe kirekire. Akayunguruzo gafite ubuziranenge (ubuziranenge bwo kuyungurura ≤5μm) kagomba gushyirwa ku mpera y'imbere y'umuyoboro ukwirakwiza amazi kugira ngo hirindwe ko uduce duto n'imyanda byinjira mu gice cyo gufunga, bigatera gushwanyagurika no kwangirika ku gice cyo gufunga; gusukura buri gihe inzira y'imbere y'umuyoboro uzenguruka kugira ngo hirindwe ko kristalo ihinduka iringaniye n'ubunini. Cyane cyane ku bikoresho bishyuha cyane (nk'amavuta yo kohereza ubushyuhe), ni ngombwa kumenya buri gihe ubushyuhe buringaniye n'ubudahangarwa buringaniye, no gusimbuza igikoresho cyangiritse ku gihe. Muri icyo gihe, irinde gushyira ingingo ku mukungugu n'imyuka yangiza, kandi ushyireho igipfundikizo gikingira niba bibaye ngombwa.

3.2 Kubungabunga amavuta ya siyansi

Hitamo amavuta yihariye (nk'amavuta yihuta cyane n'ubushyuhe bwinshi, ubushyuhe bukwiye -20℃ ~ + 150℃) hakurikijwe ibipimo by'imikorere, hanyuma uyashyiremo cyangwa uyasimbuze buri gihe. Inzira yo gusimbuza ihinduka hakurikijwe umuvuduko n'imiterere y'imikorere, kandi ihindurwa buri mezi 3-6 mu bihe bisanzwe by'akazi; ingano y'amavuta igomba kugenzurwa kuri 1/2-2/3 by'ingano y'umuvuduko kugira ngo hirindwe ko karuboni ikwirakwira cyane bitewe no guterwa cyane cyangwa gukururana kw'umuvuduko bitewe no guterwa kudahagije. Birabujijwe gusimbuza ibikoresho byihariye amavuta asanzwe kugira ngo hirindwe kwangirika kw'umuvuduko bitewe no kunanirwa kw'amavuta.

3.3 Igenzura ry'Uburyo bwo Gushyiraho no Kugena Imiterere y'Ibintu

 Mu gihe cyo gushyiraho, ni ngombwa kugenzura neza ko ikosa ryo guhuza hagati y’ihuza ry’imiyoboro n’umugozi uzenguruka ari ≤0.05mm, kandi iherezo ry’imiyoboro rikaba ≤0.03mm, kugira ngo hirindwe imbaraga zitangana zo gutwara no kwangirika kw’ubuso bwo gufunga biterwa no gukora ibintu bidasanzwe; icyuma gifata kigomba kuba kigororotse, kandi imigozi yo gufata igomba gukomezwa neza kugira ngo hirindwe ko ingingo zihinduka; mbere yo gukora, ni ngombwa gukora igerageza ritarimo umutwaro, kugenzura umuvuduko, guhinda no kuva kw’amazi, no kubishyira mu bikorwa byo gutwara imizigo gusa nyuma yo kwemeza ko nta kibazo kibayeho. Nyuma yo kuzimya, ni byiza ko amazi asohoka mu gice cy’imbere cy’imiyoboro, cyane cyane igice cyoroshye gushonga kandi gikonjesha (nk’amazi yo gukonjesha mu bushyuhe buke), kugira ngo hirindwe ko igice cyo hejuru kidakomera cyangwa ngo cyangize imigozi n’amabati.

3.4 Igenzura rihoraho n'uburyo bwo gukemura ibibazo

Gusuzuma buri gihe ibipimo by'imikorere y'urusobe rw'amazi, harimo umuvuduko, ubushyuhe, agaciro k'ihindagurika ry'amazi n'isohoka ry'amazi. Niba hari ihindagurika ridasanzwe (agaciro k'ihindagurika ry'amazi >2.5mm / s), ihindagurika ry'imvange cyangwa ubushyuhe bwinshi bw'imvange y'amazi (>80℃), ni ngombwa kuzimya kugira ngo bigenzurwe ku gihe; kugenzura buri gihe imvange y'amazi. Niba habonetse iminkanyari, ibyangiritse cyangwa gusaza ku buso bufunga, ni ngombwa gusimbuza ihuriro ry'imvange y'amazi n'ibikoresho bimwe ku gihe kugira ngo hirindwe kwaguka kw'ikosa.

4. Umwanzuro

Nk'igice cy'ingenzi cy'ubuhanga mu bikoresho byo mu rwego rwo hejuru, imikorere y'amahuriro azunguruka yihuta igira ingaruka zitaziguye ku buryo ibikoresho biguma neza, uburyo bikoresha neza ndetse n'igihe bimara. Binyuze mu gusobanura amahame y'ingenzi ya tekiniki, ibisabwa mu bya tekiniki bihuzwa n'amashami atandukanye, no gukurikiza neza amabwiriza yo kubungabunga isuku, amavuta n'uburyo bihuzwa, igihe bimara gishobora kongerwa neza kandi ikiguzi cyo kubikoresha no kubibungabunga kikagabanuka. Mu buryo bufatika, ni ngombwa guhitamo icyitegererezo cy'igicuruzwa gikwiye hakurikijwe imiterere yihariye y'akazi (umuvuduko, ubushyuhe buciriritse, umuvuduko, ubushyuhe) kugira ngo hamenyekane ko gitanga umusaruro mwiza.